We carry out the reverse engineering of dies for an automotive leader, through the cooperation of internal teams Metrology and Design, offering a complete solution.
The client needs to make modifications to some dies, but doesn't have the drawings to do so. They come to us because of our comprehensive service capabilities.
The project: Reverse Engineering of dies
Phase 1: Measurement and 3D Scanning
The project begins with the data collection of the dies in situ, traveling to the client's facilities. It is mainly carried out by 3D scanning, although other measuring equipment is also required depending on the part. Specifically, a Creaform portable 3D scanner is used.
Phase 2: 3D Modeling
Once the polygonal model is obtained (the skin or surface of the piece), our design team generates the solid 3D models through design software SolidWorks and VX Model.
Result: Precise CAD models
Through this technology we deliver to the client precise CAD models, despite not having the original plans. This allows me to improve the existing design instead of creating one from scratch, which involves saving time and costs.
Reverse engineering of dies to optimize designs
The reverse engineering of dies It allows for the recovery and digitization of existing parts and tools when original drawings or CAD models are unavailable. Through the 3D scanning and the subsequent transformation of the point cloud into a editable 3D CAD modelIt is possible to accurately reproduce the die geometry, make modifications, and optimize its design before manufacturing. This methodology is especially useful in the automotive sector for updating dies, manufacturing spare parts, improving existing components, and reducing development times and costs, avoiding having to design the tool from scratch.
The Reverse engineering applied to dies It is a particularly useful solution when a company needs to modify, replicate, or improve a manufacturing tool for which it lacks up-to-date technical documentation. Based on the physical geometry of the die, it is possible to obtain all the necessary information to generate new digital documentation. The process combines 3D metrology, three-dimensional scanning, CAD design and engineeringallowing a physical part to be converted into a precise digital model ready for modification.
In industrial sectors such as automotiveIn industries where dies play a fundamental role in sheet metal manufacturing, having reliable 3D models facilitates both the maintenance and evolution of existing tools. Thanks to the reverse engineering of diesGeometries can be identified, information from old parts can be retrieved, and design changes can be made with greater confidence. Furthermore, digitizing these components allows for the preservation of a virtual copy of the tool and provides a working database for future projects. design, manufacture and optimization of dies.
Collaboration between the 3D Metrology and Design areas of Téciman
Collaboration between the areas of Design and Metrology allows us to offer a comprehensive and highly efficient service, key in projects where time and precision are critical.
This integration ensures seamless communication, avoids rework, and accelerates delivery times, as the 3D models generated from the scan are interpreted and transformed directly into ready-to-use design solutions.
Thanks to this collaborative approach, we achieved reduce costs, minimize errors and offer the customer an agile, precise experience that is fully adapted to their technical needs.
For more information about our capabilities call us at 947 20 91 41 or send us an email to teciman@teciman.com. Follow us on LinkedIn to find out all the news.