When a large, three-dimensional machine suffers a critical breakdown, replacement may seem like the only option. However, specialized repair and reverse engineering can offer a technically and economically viable solution.<\/p>\n
This is the case of a DEA Global 12.30.10<\/strong>, a coordinate measuring machine (CMM) that the manufacturer had declared "irreparable"<\/strong> after suffering a breakdown caused by an impact on the Z axis.<\/p>\n The failure affected a structural component connecting the bridge and the Z-axis, compromising the machine's operation. After more than two months of waiting, the manufacturer ruled out repair, leaving the customer with the prospect of making a significant investment to replace the equipment.<\/p>\n Given this situation, T\u00e9ciman Metrology<\/strong> decides to address the repair of the DEA Global 12.30.10<\/strong> through a comprehensive process that combined technical diagnosis, disassembly, reverse engineering, component reconstruction and geometric recovery of the machine.<\/p>\n The first step is to completely disassemble the MMC DEA<\/strong>This is a particularly complex operation due to the machine's size and characteristics. The goal is to access the damaged part, remove it, and analyze it to determine the feasibility of rebuilding it.<\/p>\n From there, the technical team of T\u00e9ciman Engineering<\/a> develops a process of reverse engineering<\/strong> of the fractured piece, studying different manufacturing and repair alternatives and evaluating their technical feasibility.<\/p>\n This analysis allows us to define a specific solution to recover the component and return the machine to suitable operating conditions.<\/p>\n Repairing a DEA Global is not simply a matter of replacing a part. In a coordinate measuring machine, the Geometric accuracy of the assembly is fundamental<\/strong> to ensure the reliability of the measurements.<\/p>\n For this reason, the process includes:<\/p>\n Once the repair was completed, the technicians from T\u00e9ciman Metrolog\u00eda reassembled the machine and carried out a Complete geometric adjustment<\/strong>, restoring the correct relationship between the different elements of the MMC.<\/p>\n Finally, the ENAC accredited calibration<\/strong>, an essential step to verify the metrological behavior of the machine and guarantee the recovery of its performance.<\/p>\n The result of the project is the recovery of a DEA Global 12.30.10 fully operational<\/strong>avoiding equipment replacement and allowing the customer to maintain their measurement processes.<\/p>\n The repair involves a approximate savings of \u20ac120,000<\/strong> compared to the investment initially proposed by the manufacturer.<\/p>\n In addition to the cost savings, the solution has allowed for a reduction in lead times of approximately three months<\/strong>minimizing the impact that the unavailability of a CMM of this type could have on the client's industrial activity.<\/p>\n This case demonstrates that a serious breakdown does not always mean that a three-dimensional measuring machine has reached the end of its useful life.<\/p>\n The combination of Reverse engineering, metrological knowledge, specialized manufacturing, mechanical repair, geometric adjustment and calibration<\/strong> It can allow the recovery of coordinate measuring machines that, under certain circumstances, have been considered irreparable.<\/p>\n For industrial companies that rely on their metrology equipment to ensure the quality of their processes, evaluating the possibility of repairing a DEA Global<\/strong> It can become a particularly interesting alternative to completely replacing the equipment.<\/p>\n In this project, the repair has allowed to give a second life to the MMC, maintain the customer's measurement capacity and avoid an investment of around \u20ac120,000<\/strong>.<\/p>\n Each breakdown requires a specific technical analysis. A feasibility study can determine if the machine can be repaired, what solution is technically most suitable, and what the most efficient alternative is to replacing the equipment.<\/p>\n T\u00e9ciman Metrolog\u00eda handles these types of projects comprehensively, from diagnostics and reverse engineering to repair, assembly, geometric adjustment, and machine calibration. For more information, call us at +34 947 20 91 41 or send an email to [email address missing].\u00a0teciman@teciman.com<\/a>. Follow us on\u00a0LinkedIn<\/a>\u00a0to find out all the news.<\/p>","protected":false},"excerpt":{"rendered":" Cuando una m\u00e1quina tridimensional de grandes dimensiones sufre una aver\u00eda cr\u00edtica, sustituirla puede parecer la \u00fanica alternativa. Sin embargo, la reparaci\u00f3n especializada y la ingenier\u00eda inversa pueden ofrecer una soluci\u00f3n t\u00e9cnica y econ\u00f3micamente viable. Este es el caso de una DEA Global 12.30.10, una m\u00e1quina de medici\u00f3n por coordenadas (MMC) que el fabricante hab\u00eda declarado […]<\/p>","protected":false},"author":2,"featured_media":7728,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[46],"tags":[],"class_list":["post-7727","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-articulos-de-interes"],"acf":[],"distributor_meta":false,"distributor_terms":false,"distributor_media":false,"distributor_original_site_name":"Teciman","distributor_original_site_url":"https:\/\/www.teciman.com\/metrologia\/en","push-errors":false,"_links":{"self":[{"href":"https:\/\/www.teciman.com\/metrologia\/en\/wp-json\/wp\/v2\/posts\/7727","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.teciman.com\/metrologia\/en\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.teciman.com\/metrologia\/en\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.teciman.com\/metrologia\/en\/wp-json\/wp\/v2\/users\/2"}],"replies":[{"embeddable":true,"href":"https:\/\/www.teciman.com\/metrologia\/en\/wp-json\/wp\/v2\/comments?post=7727"}],"version-history":[{"count":1,"href":"https:\/\/www.teciman.com\/metrologia\/en\/wp-json\/wp\/v2\/posts\/7727\/revisions"}],"predecessor-version":[{"id":7729,"href":"https:\/\/www.teciman.com\/metrologia\/en\/wp-json\/wp\/v2\/posts\/7727\/revisions\/7729"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.teciman.com\/metrologia\/en\/wp-json\/wp\/v2\/media\/7728"}],"wp:attachment":[{"href":"https:\/\/www.teciman.com\/metrologia\/en\/wp-json\/wp\/v2\/media?parent=7727"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.teciman.com\/metrologia\/en\/wp-json\/wp\/v2\/categories?post=7727"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.teciman.com\/metrologia\/en\/wp-json\/wp\/v2\/tags?post=7727"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}T\u00e9ciman Metrolog\u00eda accepts the challenge of repairing the DEA<\/h2>\n
Reverse engineering and repair of the critical part<\/h2>\n
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A fully operational AED and \u20ac120,000 in savings<\/h2>\n
Repairing an AED to extend the lifespan of an MMC<\/h2>\n
Does your 3D machine need repair?<\/h3>\n